Posts Tagged ‘baleage wrap’

Mastagard visit

Wednesday, May 12th, 2010 by Admin

A couple of weeks ago I visited Angus Winstone from Mastagard to get a first hand view of their site and what they do. Mastagard collect waste from around Christchurch but also have nationwide recycling contracts for paper and plastic where the items are transported to Christchurch for processing. Mastagard work with one of our grantees Agpac to collect the plastic baleage wrap and other agricultural plastics from their Plasback Voluntary Product Stewardship Scheme. Mastagard are conscious of ensuring that  solutions found for on shore recycling of our waste rather than having it shipped to China for processing.

Here are some photos from the visit:

Baled paper for processing

Baled paper for processing

Stacks of baled paper

Stacks of baled paper

Baler machine producing a bale of paper

Baler machine producing a bale of paper

Paper pile at the beginning of the process

Paper pile at the beginning of the process

Baled plastic bottles

Baled plastic bottles

Baleage wrap ready for processing

Baleage wrap ready for processing

**All images Copyright the Sustainable Initiatives Fund Trust.

New Agriculture Plastics Recycling Scheme

Sunday, March 14th, 2010 by Admin

A new agricultural plastics recycling campaign, partly funded by the Sustainable Initiatives Fund Trust, aimed at Canterbury farmers has recently been launched by Agpac. Agpac are running a new recycling scheme called Plasback – on farm collection of agricultural plastic wastes such as baleage wrap and silage sheets, polypropylene bags and HDPE Drums. The education campaign includes a helpful and instructional brochure for famers showing them how to recycle each type of waste stream which will be mailed to farmers in Canterbury as well as radio and press advertising and is part of the Plasback Product Stewardship Scheme.

Farm feed wrapped in Baleage

Farm feed wrapped in Baleage

This new campaign not only educates farmers on who can take their waste but how to handle it while it is on the farm such as the importance of triple rinsing HDPE drums and not including balenet or twine in the balewrap collection bins. Plasback also offers a recovery programme for the return of 100 and 200L containers for reuse.

The Plasback Product Stewardship scheme for recycling farm plastics will go a long way to helping to clean up Canterbury’s countryside, reduce hazardous toxins and chemicals from the soil (from burying the plastic) and the air (from burning), reducing waste to landfill and recycling the approx. 4000 tonnes of LLDPE (Linear Low Density Polyethylene) used as crop packaging on New Zealand farms each year. The recycled plastic will be turned in pellets that can be reused as new resin stock for plastic production.

For more information on the Plasback Education Campaign visit www.plasback.co.nz.

Producer Responsibility in Action – More on Agpac’s new baler

Monday, November 23rd, 2009 by Admin

Crop packaging manufacturer Agpac is leading the way on a product stewardship scheme that recycles the very crop packaging they manufacturer. You can read more about them here on an old blog post. Baleage wrap is used to wrap bales of hay and other grasses and instead of farmers burning or burying the plastic or leaving it to blow around the farm they can now put it in a handy Agpac collection bin (which also decreases the risk of contamination) and it is then recycled.

Agpac recently opened a new baler with the help of Minister for the Environment Hon. Dr. Nick Smith who is quoted as saying “These initiatives are part of the future for New Zealand’s  most important industry. Companies are expected to take responsibility for the full life of their products not just manufacture and sales. This includes removing waste at the end of the product’s life-cycle. Agpac is taking a lead in developing this broader view.”

He also went on to say “New Zealand’s agriculture exports are coming under increasing scrutiny regarding their sustainabiltiy and environmental impact. Currently 10 to 20 percent of agriculture plastics are being recycled and we need to increase this to 100%”.

This new baler has the ability to be transported across the South Island where it can bale up used plastic baleage wrap and sileage pit covers at the farm making it easier for farmers to be apart of the scheme. Agpac’s Chris Hartshorne states that “Product Stewardship is a partnership that includes us as the distributor, our customers, the recycling industry and the reprocessors who create new products from the recycled materials.” This is exactly where all businesses and industries need to be moving to in order to create a sustainable future for New Zealand and its products.

And as Mastagard’s Sebastian Stapleton said in the press release for the new baler farmers need to start looking at where their old products are being sent to for recycling – “There is significant risk that waste plastic shipped to Asia will be processed in environmentally reckless and inhumane conditions”.

As well as a new baler Agpac have recently entered into a new agreement with plastics recycler Mastagard who will recycled the used baleage wrap here in Christchurch. Mastagard recently opened a $5 million wash and plastics recycling plant in Sockburn, which you can read about here. They will also be able to take the agrichemicals plastic containers.

All Agpac and Mastergard need now is for more farmers to be apart of the scheme.

The Hon. Dr. Nick Smith with new Agpac baler

The Hon. Dr. Nick Smith with new Agpac baler

SIFT Project – Agpac

Monday, November 9th, 2009 by Admin

SIFT is able to help a variety of projects get started through a number of different types of funding. Agpac is great example of SIFT helping out with a grant.  Agpac needed some funding to develop a wash plant  with an aim to recycle baleage wrap from farms.

Farm feed wrapped in Baleage

Farm feed wrapped in Baleage

While supplying baleage wrap (and other polythene products) to the rural sector Agpac wanted to find a way to reuse, recycle or dispose of baleage wrap and plastic silage pit covers sustainably. As producers of the packaging they felt it was their responsibility to ensure that it was disposed of appropriately with minimal harm to the environment. Currently, the wrap is either burnt (polluting the atmosphere), buried or  left to blow around the rural property, causing environmental damage.  The difficulty in recycling it, however, is its high contamination with manure, water, mud and damage.

Used baleage wrap container (made from recycled baleage wrap)

Used baleage wrap container (made from recycled baleage wrap)

Agpac developed an easy-to-use bin for farmers to put their old and used baleage wrap into, decreasing the chance of contamination (and then increasing the amount of baleage wrap that can be recycled). This is then collected, shredded, washed then recycled. The old baleage wrap is then turned into the baleage wrap collection bins (as in the photo above).  Agpac’s goal is to have every farmer in NZ with a baleage wrap collection bin.

The grant from SIFT was to help with research and development and the trialing of the recycling process. They are now in their fourth year and take around 280 tonnes of plastic wrap from farms. This is a great example of product stewardship in action – Agpac supply crop packaging products and then take back and recycle used packaging for responsible reuse – thus diverting more waste from landfill. We need more of this across all industries.

Agpac also bring in recycled bins from Italy (made from recycled Polypropylene and Polyethylene) to help make recycling and waste sorting easy. Called Urba there are 7L kitchen caddies, 40L stackable towers, breathable compost bins with bio bags and a range of other bins to make recycling (and diverting waste from landfill) easier. SIFT has one of the compost bins in our office and it doesn’t even smell.

Agpac also make Tuffboard recycled plastic sheeting and compost bins made from recycled HDPE plastic.

This morning Chris Hartshorne, Recycling Manager from Agpac joined SIFT CEO Linda Norris on PlainsFM’s GreenBiz segment to talk about  the history of the idea to recycle the baleage wrap, how the initiative affects the supply chain for retailers and brand owners, the bins, farms, how the waste is collected, producer responsibility and product stewardship (whether it should be mandatory or voluntary). Here is the podcast.

Agpac's Chris Hartshorne with their Urba recycling bins at PlainsFM

Agpac's Chris Hartshorne with their Urba recycling bins at PlainsFM

Agpac will also be opening a new compressor tomorrow – another step in making their producer responsibility/product stewardship recycling scheme more streamlined and efficient.