Solray Energy opens new Algae to Bio-crude oil plant » Sift Blog

Last Friday we had the pleasure of attending the official opening of the Solray Energy Algae to Bio-Crude Oil plant at the Bromley Waste Water Treatment plant. It was a lovely warm spring day with not much of a smell, thankfully.

SIFT funded the early stage proof of concept mini trials at the Bromley Sewage Treatment plant (run by CCC) over the past three years plus the business case for algae and financial due diligence.

It was a great turn out with lots of cameras, all stakeholders, local iwi Ngai Tahu and local Councillors as well as the Hon. Gerry Brownlee (who is the Minister for Economic Development and the Minster for Energy and Resources), who officially opened the plant.

Chris Bathurst, the brains behind the project, said that it has taken 9 years to get to where they are today. They have successfully made crude oil from algae grown at the ponds (and started a lawn mower for Hon. Gerry Brownlee to use to prove it, see below for photo).

This project is a great example of public-private partnership in action with Solray Energy, NIWA (National Institute of Water and Atmospheric Research) and the Christchurch City Council working together to make the project a success. Algae to biofuels at this scale is apparently the first in the world. The project uses NIWA’s 5ha demonstration high rate algae pond that gets CO2 pumped into it, which gets trapped and encourages algae to grow. The algae is constantly mixed so it grows in colonies and is then pumped across the road to Solray where it is  heated to above 300 degrees celsius in a super critical water reactor (SCWR), which mimics the natural process of turning it into crude oil (very similified explanation!).  To remove the algae from the bio-crude oil they use a solvent which is then recycled and the algae residue is used as fertiliser. The bio-crude oil is then separated into petrol (20%), diesel (45%) and bitumen (20%) plus a few others. The whole lifecycle is all on one site making it easier to manage and monitor.

The super critical water reactor (SCWR) is very innovative and inventive. It was designed and built in New Zealand by Solray Energy, which means NZ can reap the benefits of the technology. As well as providing a possible new way to make fuel (instead of using fossil fuels – Hon. Gerry Brownlee stated NZ uses 183,000 barrels of oil equivalent a year) this technology could also allow for small scale carbon capture and localised use of the technology. It is also a cheap and simple way to harvest the algae. NIWA Chief Executive John Morgan happily presented two vials (one of green water algae and the other bio-crude oil) to Hon. Gerry Brownlee to give to New Zealand’s Prime Minister John Key.

After getting the lawn mower to start for the cameras and Hon. Gerry Brownlee to mow some scrub on the banks of the pond the opening was formally closed by a karakia from an iwi representative from Ngai Tahu.

You can find more information about our involvement in the project here.

Tags: algae, bio-crude oil, bitumen, CCC, climate change, community, diesel, diverting waste from landfill, environmental sustainability, fuel, petrol, reuse, sewage, Solray Energy, Waste Management, waste water

This entry was posted on Wednesday, November 25th, 2009 at 10:28 am by Admin and is filed under Events, SIFT Projects, Sustainability in Action, Waste Management. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response, or trackback from your own site.